DP-Type Piston Rod Seal

Overview

The DP-Type Piston Rod Seal represents a specialized dual-element sealing solution engineered for demanding applications where conventional single seals prove inadequate. Characterized by its integrated two-component architecture, this seal delivers exceptional performance in challenging operating environments where pressure extremes, contamination, and reliability are critical factors.

Design & Construction

  • Dual-Function Geometry: Combines a primary sealing element with an integrated scraper/wiping component in a compact unitary design

  • Advanced Material Systems: Typically utilizes engineered polyurethane compounds reinforced with specialized additives for enhanced wear resistance

  • Pressure-Adaptive Profile: Features optimized lip geometry that responds dynamically to system pressure variations

Performance Characteristics

  • Superior Contamination Exclusion: Front scraping element effectively removes particulate matter before it reaches the primary sealing surface

  • Enhanced Pressure Tolerance: Maintains sealing integrity across extended pressure ranges without requiring additional support elements

  • Low Friction Operation: Optimized contact geometry reduces breakout force and minimizes stick-slip phenomena

  • Extended Service Life: Exceptional resistance to abrasion, extrusion, and chemical degradation

Technical Advantages

  1. Space-Efficient Configuration: Eliminates the need for multiple separate sealing components

  2. Simplified Installation: Single-piece design reduces assembly complexity and potential installation errors

  3. Reduced Maintenance Requirements: Durable construction minimizes downtime and replacement frequency

  4. Broad Compatibility: Suitable for various hydraulic fluids including petroleum-based, synthetic, and water-based media

Application Parameters

  • Pressure Range: 0-40 MPa (continuous operation)

  • Temperature Range: -40°C to +110°C (dependent on specific material formulation)

  • Surface Speed: Up to 1.0 m/s (depending on pressure and temperature conditions)

  • Rod Finish Requirements: Rz 2-6 μm (optimized performance range)

Typical Applications

  • Industrial Hydraulic Presses

  • High-Cycle Production Machinery

  • Mobile Construction Equipment

  • Marine Hydraulic Systems

  • Forestry Machinery

  • Mining Equipment

Selection Considerations

When specifying DP-Type seals, critical evaluation should include:

  • System pressure characteristics and peak pressure events

  • Environmental contamination levels

  • Fluid compatibility and temperature extremes

  • Rod surface quality and hardness

  • Required service life and maintenance intervals

Installation Notes

Proper installation requires attention to:

  • Clean, chamfered gland geometry

  • Appropriate installation tools to prevent damage

  • Verification of seal orientation

  • Elimination of twisting during assembly

Complementary Products

DP-Type seals are frequently paired with:

  • High-performance rod wipers for extreme environments

  • Bearing elements for lateral load support

  • Specialized guide rings for alignment stability

The DP-Type piston rod seal represents an optimized solution for applications where reliability, contamination control, and compact design converge as primary engineering priorities.

Original text from: pneumatic seal https://www.bszzseal.com/