USH-Type Piston Rod Seal

USH-Type Piston Rod Specialty Seals

Product Definition

The USH-Type Piston Rod Seal represents a specialized Universal Seal Hybrid design, engineered for applications demanding robust performance across variable pressure conditions and diverse installation scenarios. Characterized by its adaptable symmetrical geometry, this seal variant integrates operational flexibility with structural resilience.

Design & Construction

Primary Configuration

  • Symmetrical Bilateral Lip Structure – Dual sealing edges enabling bidirectional sealing capability

  • Centralized Reinforcement Architecture – Internally stabilized to prevent lip deformation under pressure variance

  • Homogeneous Material Composition – Typically manufactured from homogeneous polyurethane formulations without composite layering

  • Uni-body Construction – Eliminates assembly components while maintaining multi-functional performance

Performance Attributes

Operational Benefits

  • Bidirectional Sealing Capacity – Effective sealing in both rod extension and retraction cycles

  • Pressure Adaptation – Maintains consistent performance from low-pressure initiation to peak pressure operation

  • Installation Versatility – Symmetrical design eliminates orientation requirements during assembly

  • Contamination Tolerance – Integral design provides moderate particulate exclusion without separate wiper elements

  • Thermal Stability – Maintains mechanical properties across moderate temperature variations

Technical Specifications

  • Pressure Range: 0-25 MPa (standard grade)

  • Temperature Tolerance: -30°C to +100°C (material dependent)

  • Surface Speed: ≤ 0.5 m/s (recommended continuous operation)

  • Fluid Compatibility: Compatible with most mineral-based hydraulic fluids and water-glycol mixtures

Application Scope

Ideal Implementation Environments

  • General Industrial Hydraulics – Medium-duty press systems, material handling equipment

  • Mobile Hydraulic Units – Agricultural implements, utility vehicle cylinders

  • Process Machinery – Packaging equipment, automated production systems

  • Standard Hydraulic Testing Apparatus

  • Retrofit Applications – Direct replacement for worn symmetrical seal configurations

Installation Considerations

Critical Implementation Parameters

  1. Gland Geometry – Requires precise dimensional compliance with manufacturer specifications

  2. Surface Preparation – Optimal performance with rod hardness ≥ 45 HRC and surface finish Ra ≤ 0.2 μm

  3. Clearance Management – Appropriate radial clearance essential to prevent extrusion

  4. Lubrication Protocol – Initial lubrication recommended during installation

Comparative Advantages

  • Reduced Inventory Complexity – Single seal type suitable for multiple installation orientations

  • Simplified Maintenance – Straightforward installation procedures with minimal specialized tools

  • Cost Efficiency – Balanced performance-to-cost ratio for general industrial applications

  • Reliability – Proven performance in standard hydraulic operating environments

Limitations & Constraints

  • Specialized Applications – Not optimized for extreme pressure (>40 MPa) or ultra-high-speed applications

  • Contamination Control – May require supplemental wiper elements in severely contaminated environments

  • Temperature Extremes – Performance degradation possible outside specified temperature ranges

Complementary System Components

  • Rod Scrapers – Recommended for additional contamination protection

  • Guide Rings – For enhanced rod stability in long-stroke applications

  • Bearing Elements – For applications with significant side loading


Technical Note: The USH designation typically indicates a standardized symmetrical seal profile suitable for general hydraulic applications. Final selection should be validated against specific operating parameters including fluid type, pressure cycles, and environmental conditions as per manufacturer’s engineering guidelines.

Original text from: pneumatic seal https://www.bszzseal.com/